Principles of overall factory design:

1、When selecting equipment, it should meet the requirements of the production process and be safe and reliable. Try to use complete sets of equipment and general equipment to help improve the degree of mechanization, facilitate production, and save investment.

2、Minimize or do not occupy arable land and minimize the selection process to avoid pollutant discharge. Minimize the amount of waste treatment, while paying attention to energy saving and making full use of waste heat.

3、According to the actual situation, according to the needs of the country, the product variety of the factory and the reasonable arrangement of the product plan of the factory are reasonably determined, taking into account economic and social benefits, and the smallest investment in exchange for the largest economic benefits

Design features of the overall beer factory:

1、Proceed from reality, pay attention to efficiency, and strive to achieve greater economic benefits with less manpower, material resources and financial resources in each link of production. This is the guiding ideology of this design, and it is also the most important feature of this design

2、Determine the product from the sales in the domestic market and make the product more competitive in the market.

3、The factory is located in the suburbs of the city. In terms of labor, power, water supply, drainage engineering and living facilities, the original facilities of the city can be used to reduce investment

4、The factory is located in the suburbs of the city. In terms of labor, power, water supply, drainage engineering and living facilities, the original facilities of the city can be used to reduce investment...

5、Product hygiene meets food hygiene regulations and comply with relevant provisions

一、Choice of factory site:

1、Choice of water source

Water source: The choice of water source is a key factor in determining the site of the plant. Beer production water mainly includes brewing water, packaging water, cooling water, cleaning water, boiler water, etc. Brewing water includes feed water, lees water, beer dilution water, etc. At present, we mainly use surface water and groundwater as water sources in our country. Therefore, the choice of plant site gives priority to river banks or areas with developed groundwater systems.

Water quality: Water has a great influence on the taste of beer. Usually, water quality is one of the priority issues that must be paid attention to when determining the water source. The brewery Daxu is built near the town, and the surface water is easily polluted by industrial and agricultural wastewater. The order of water source selection for this is: ①Shallow groundwater (such as mountain spring water), ②Deep real estate launch ③, urban tap water, ④lake water, reservoir water, ⑤river.

Brewing water: The beer brewing water must not only meet the national domestic water standards, but also meet the requirements of beer brewing. If the water quality is not good, adding water treatment equipment will bring additional investment.

Packaging water: The water used in the packaging production line is a bottle washer, a sterilizer, and a filling machine. The last spray of the bottle washer has a great impact on the quality of the bottle. Therefore, it is particularly important to choose an economical and reasonable water source.

Connection：Beer brewing water quality requirements and the relationship between water quality and brewing

2、Requirements for environmental review of the local policy of the factory site

3、Consider the location of the factory site according to different transportation methods.If raw materials and finished products are mainly transported by water, they should be as close to the river as possible

4、The plant site should be as close as possible to some existing heat and power sources. To fully obtain the conditions for corporate collaboration

5、The plant site should be as close as possible to the town or beer sales area to reduce transportation costs.

二、Master plan and general layout

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1、overall plan

The overall planning of small and medium-sized breweries should be in the system. On the basis of a comprehensive analysis of market changes and the competitiveness of the company itself, according to the company’s own economic strength and the distribution of market development, it will make a good short-term and long-term development plan to determine the company’s development goals, which can reduce and avoid the investment process. Blindness and risk.

2、General layout

The general layout must conform to the basic principles of the national engineering construction regulations, not only to meet the construction scale, but also to consider future development.

General layout principle:①The production process is reasonable, short and convenient, and the function partition is clear. ②The flow of people and goods is smooth, so that there is no or less crossing. ③Adjust measures to local conditions, rationally arrange and leave room for development. ④. Consider the dominant wind direction, and place the boiler and sewage treatment in the downwind direction. ⑤Considering the location and construction conditions, place workshops with heavy equipment loads (such as fermentation tanks) on plots with better soil quality and greater load-bearing capacity to reduce basic costs. ⑥ It is advisable to adopt a block layout, compact layout, and save land.

The form of the general layout: learn from mature large-scale beer companies. In the past, beer companies almost always used decentralized layout, which meant that each workshop was independent of each other. Raw material warehouse, saccharification room, fermentation and filtration room, packaging room, finished product warehouse, office area, boiler room, laboratory.....Separating them one by one from each other is obviously not centralized and standardized. Nowadays, a so-called block-type layout is gradually recognized and adopted by beer companies. It is to divide beer production into three parts on the basis of meeting fire protection and regulations. Among them, raw material warehouse, raw material processing room, fermentation room, and filter room are one. Group, shared projects (distribution of electricity, refrigeration station, gas station, water treatment, boiler) as a group, packaging machine packaging warehouse finished product warehouse, maintenance parts, etc. as a group,

In short: follow the principle of layout of the general plan.Meet the requirements of the production process.The layout is compact and reasonable, saving land, and leaving room for long-term development.The production workshop is the center of the factory, and other departments are developed around it. They should be a coordinated whole. Therefore, the relationship with other departments and the development prospect of the factory must be considered to meet the overall design requirements。Must meet food factory sanitation requirements and food sanitation requirements.Optimize the building spacing and design according to relevant plans.Adapt to transportation requirements.

三、Equipment selection principles and methods

Equipment selection principle:

1、Economical and practical: According to the economic strength of the enterprise and comprehensive consideration of reasonable technical and economic indicators, it is necessary to not only meet production needs, but also purchase high-quality, high-efficiency, full-featured and low-energy products with minimal investment

2、Simple and reliable: try to choose serialized and standardized mature equipment to make production, operation, cleaning and maintenance convenient, and reliable in operation. In addition, you must also consider the compatibility and select the necessary spare equipment to ensure that it can also be used during the maintenance of important equipment. normal production.

3、Saving supporting equipment: The production capacity, specifications, models and power consumption of the equipment must be matched with the corresponding output, so that the various processes are reasonably connected, and the power outage should be considered. maintenance. Factors such as maintenance have a certain reserve factor.

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